Mel Lithium Batteries

Maximize the performance of your diverse fleet with Mel Lithium’s high density, fast charging, maintenance free lithium ion batteries. Ideal for industrial and commercial applications, our solutions deliver long runtime, quick recharges, lightweight integration, and eco friendly operation, helping you cut costs and boost efficiency.

1. Extended Battery Life

• 2–4× longer cycle life: Li-ion batteries commonly endure 3,000–5,000+ cycles—compared to just 500–2,000 for lead-acid—delivering significantly more operational hours before needing replacement
• Long-term cost savings: Fewer battery replacements translate into reduced maintenance and capex over the battery’s lifetime.

2. Fast & Opportunity Charging

• Rapid charging: Achieve full charge in around 1–2 hours (or 80% in as little as 30 minutes), drastically reducing downtime compared to lead-acid’s 8–12 hour recharges .
• Opportunity charging support: Batteries can be charged anytime during breaks or shift changes without performance degradation—ideal for 24/7 operations

3. Lightweight & Compact

• Higher energy density: Lithium chemistry offers 150–250 Wh/kg—5× more than lead-acid—delivering more power in smaller, lighter packages
• Improved vehicle performance: Weight reduction boosts maneuverability, payload capacity, and overall design flexibility

4. High Energy Density

• Stable voltage output: Lithium batteries maintain near-full power through most of the discharge cycle, avoiding performance dips seen in lead-acid systems
• Energy-efficient & reliable: With efficiency up to 99%, less energy is lost during charge/discharge cycles, lowering utility costs

5. Maintenance Free

• Sealed, no watering required: No need for manual watering, cleaning, or equalizing—saving labor, reducing risk of acid spills, and simplifying maintenance
• Sealed design: Batteries operate safely in any orientation and in varied environments, indoors or out

6. Enhanced Safety & Reliability

• Built-in battery management systems (BMS): Includes overcharge, short-circuit, and thermal protections
• Reduced hazards: No acid spills, fewer toxic emissions, and lower fire risk compared to lead-acid

7. Eco Friendly & Sustainable

• Zero emissions during use: Clean energy operation aligns with environmental goals.
• Recyclable and fewer replacements: Longer lifespan and recyclable components reduce waste.

• 20+ Years of Industry Expertise
  Mel Lithium is part of MEL MHE Mobility, boasting over two decades of experience in industrial electric vehicles and material handling solutions
• Tailored to Industrial Demands
  With deep domain knowledge, our lithium pack designs are precision-engineered to meet the harsh operational needs of transfer cars, forklifts, AGVs, robotics, and more
• Premium Quality & Manufacturing
  Our in-house assembly processes—using laser welding, ultrasonic sealing, and leak testing—ensure high-quality, compact, and reliable battery packs
• Reliability, Safety & Eco-Responsibility
  Our lithium batteries offer stable performance, built-in Battery Management Systems (BMS), zero emissions, and recyclable design—backed by rigorous safety standards

• Extended Lifespan & Lower OPEX With 3,000–5,000+ cycles, our batteries last 5× longer than typical lead-acid options—drastically reducing replacement frequency and lowering total cost of ownership
• Fast, Opportunity Charging Charge fully in just 1–2 hours, and utilize opportunity charging during downtime—eliminating long waits or battery swaps
• Lightweight & Compact Design With 3× higher energy density, our lithium packs are more compact and significantly lighter (up to 60% less) than lead-acid batteries—ideal for space- and weight-constrained applications
• Maintenance-Free & Safe Our sealed, BMS-equipped design requires no watering or equalization, eliminating acid spills and reducing labor costs—plus thermal and overcharge protection ensure safer operation.
• Efficient & Eco-Friendly Enjoy up to 95%+ round-trip efficiency with minimal self-discharge, while supporting sustainability through zero emissions during use, recyclability, and lower resource consumption

At MEL, we believe exceptional after sales service is the cornerstone of your success. That’s why we guarantee online support within 24 hours and on site assistance within 48 hours, backed by a professional, standardized service process you can trust.

Our promise: reliable, prompt, and expert service—every single time.

Do’s

• Fully charge before first use and recharge once it drops to 20% (avoid deep discharge)
• Use only the supplied, matching charger in a Dry, 0–35°C environment
• Clean terminals gently with a dry cloth; keep metal objects away from contacts to prevent shorts.
• Store batteries for no more than 15–20 days idle, to prevent self discharge

Don’ts

• Never short the terminals, puncture the casing, or disassemble the unit.
• Don’t let charge fall below 20%, expose to extreme temps, immerse in liquids, or clean with solvents.
• Avoid using a lead acid charger or soldering to battery terminals—doing so voids warranty.

With MEL, you’re not just buying a battery—you’re partnering with a team committed to safety, longevity, and complete operational peace of mind.